Farm projects at Hydeout Sonoma

Farm projects at Hydeout Sonoma

Olives, honey bees, chickens, bats, owls, farmer’s market, and wine…the list of farm projects at Hydeout Sonoma is growing every day. I think you’ll enjoy following along:

Olives and the dreaded fruit fly

The olive fruit fly is ubiquitous now in wine country. Perhaps due to the sheer number of olive trees, or the years of drought, and/or so many olive trees in residential yards that receive zero pest management. But there are several 100% organic and cost effective methods to control the olive fruit fly. See the photo captions:

Honey bee project

We currently have three honey bee hives here at the Hydeout – one hive from a captured wild swarm, one hive from Bee Kind bees in Sebastopol, and one hive from Mann Lake bees.

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Chere Pafford, the acknowledged expert and queen bee of many bee hives in the Sonoma Hyde-Burndale neighborhood, here displays a large drone bee (no stinger!)

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Here, some hive comb that the bees were building in the ‘wrong place’ in the hive. Had to remove it before they got to far. It is important to guide them to build comb only in the frames – where we can later expand or contract the hive as needed when food becomes short and cold weather sets in.

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This comb will soon become a beeswax candle – with guidance from great friend and bee expert Nic Freedman of Bees Rock Ranch in Petaluma

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The miracle of perfect geometry in the world of honey bees.

Chickens

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The Hydeout Sonoma chickens are shifting their energy to egg production as the summer sun warms their environment. Contact Cynthia if you’re interested in eggs.

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…and this fresh egg frittata is the result!

Tuesday Farmer’s Market on Sonoma Plaza

Neighbor and friend Lori Murray of Lola Sonoma Farms is an expert in pasture-raised 100% organic heritage “Kune Kune” pork resulting in very clean healthy meat. And a great sense of humor too.

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Lori carefully not blocking traffic at the Tuesday Night Farmer’s Market on Sonoma Plaza and showing off her tasty organic pork treat which was widely shared with all within reach.

Bats

Bats are one of the most important and totally misunderstood animals. We are crazy for bats and are encouraging their place here at the Hydeout. Bats are a critical interstitial species (see this link: more about bats). And are a crucial and fully organic living tool in wine country integrated pest management. Bats can eat 1,000 or more mosquitos and insects per night! It is so great that we finally had a very wet winter. But pools of standing of water have created a haven for insects of all kinds. And bats help keep things under control.

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Placing the bat boxes in just the right location will assure it’s success.

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This paddle cactus is providing an incredible place for birds to find water, but is also growing mosquito larvae.

Grape Vines

Weather, gophers, rabbits, water – the pressure on vineyards and grapevines is painfully constant. Even in a small vineyard of just a few acres, it is not unusual to lose 30 or 40 vines per year. Like everything else in farming, it is important to constantly replace the losses with new vines, so that the vineyard is always maintained at peek performance.

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New grapevines from the nursery which have been fully acclimated and are ready to be planted.

Sonocaia – our new winery here at Hydeout Sonoma

Many of you are aware of our multi-year project to launch our “estate reserve” Sagrantino wine. The new name associated with our Sagrantino based wine is “Sonocaia” (pronounced So-No-Kaī-Yah). 

Coming this spring with the first invitations going to our blog post readers like you – the grand release of our first Sonocaia (So-No-Kī-Yah) Estate Reserve Sagrantino. Never heard of the Sagrantino grape? It produces a deep dark delicious red wine, originally from Monte Falco, Umbria…and now from the Sonoma Valley c/o Hydeout Sonoma. More on this soon with a new winery, label, website, and more.

See this chart for some astounding information on this little-known grape variety:

Sagrantino - Farm projects at Hydeout Sonoma

Wine tasting with clients

Faith Armstrong and I routinely meet with our Forward Vines and Wines clients – to taste wine from barrels and bottle samples. We taste not only the wine we’ve made for our clients, but often many other local wines – as a guide to client preferences, i.e. color, acidity, tannin, alcohol, blending, etc. Here we are in the Sonoma Mountain AVA tasting several local Chardonnays.

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Mowing the fence line

What could be better than a Sunday afternoon on the tractor mowing the fence line? For a walking path, a dog run, and especially access and fire prevention, mowing the fence line should be done early and often.

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Moonrise at the Hydeout

A rising full moon at the Hydeout, or anywhere in Sonoma Valley, the “Valley of the Moon,” is a wonderful and heartwarming event.

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Spanish Priorat wine tasting, wild swarm of honey bees, and motorcycling through Morocco

Spanish Priorat wine tasting, wild swarm of honey bees, and motorcycling through Morocco

Blind tasting modern Spanish Priorat

Another fascinating tasting with preeminent host Don Sebastiani at the Swiss Hotel on Sonoma Plaza.

Priorat is in Catalona (Catalunya), a region immediately south west of Barcelona, and directly west of Tarragona. It is rough and rugged in the extreme. For most of its wine history, it was a scenic but otherwise nondescript place with dull brownish wines.  Then, big Spanish wine money started pouring into Priorat in the 1990’s. And now the wines are uniformly modern and new world with swanky stylish labels. Most are made with blends of Garnacha (Grenache) and Cariñena (Carignane). This tasting was a real shocker to all of us as the wines were quite fresh and vibrant, with some evident terroir, and somewhat reasonably priced as well. And all available now at the Bottle Barn in Santa Rose.

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We started the tasting blind; this is an image after the tasting of the 8-bottle lineup, as it turned out organized by age of vines and vintage.

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You can see these wine are all deeply colored, on the core and rim as well. No flaws, no VA, all clean and fresh.

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Part of the team of winemakers and media chatting about how to approach this tasting.

Installing a wild swarm of bees into a new hive box at the Hydeout

Good friend and beekeeper Nic Freedman from Bees Rock Ranch in Petaluma passed this wild swarm on to us for one of our new hive boxes.

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This swarm was caught in a swarm trap using lemon grass oil as bait. These bees may have been wild. Or, they could have been a hive splitting from one of Nic’s overwintering hives (which itself started as a swarm last year).

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How do you transfer bees? Just carefully lift each “frame’ from the swarm box and place it in the new hive box. There are some rules about how fast to move, alignment of boxes, location of the hive, and so forth. Like most things, easy on the surface but complicated when confronting the number of decisions and various opinions on just about everything from various beekeepers.

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About 15 minutes after transfer into the new hive box; the bees are flying out, around, and back into the new hive to figure out where they are, developing navigation cues, and so forth.

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Myself, Nic, and friend and neighbor John Boich, all in our suits and observing the newly installed swarm at the Hydeout.

Motorcycling through Morocco

Just before bud break in our Sonocaia Sagrantino vineyard at the Hydeout, we had a chance to ride our BMW R1200RT through Morocco. We started in Malaga Spain, took the ferry south across the strait Gibralter, and then road through Chefchouan, Fez, the Atlas Mountains, the Sahara Desert, Dades, Marrakech, and Rabat. Lots to report about the geography, food, music, religion, politics, and so forth.

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Older posts you shouldn’t miss:

Sagrantino tasting – our Sonocaia vs Italy

Italian Barolos blind tasting report

50-year old California Cabernet blind tasting

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Back in the Sonocaia winery after a long journey home from Morocco.

Sonoma after the grape harvest

Sonoma after the grape harvest

What happens in Sonoma when the harvest is done?

The very last tank of grapes has finished fermenting. The tank is drained of wine and placed in barrels (that liquid is called the “free run”). Then the remaining fermented grapes in the tank are moved into the press and gently squeezed (and the result is called the “press fraction”). And what’s removed from the press after pressing (called the “pomace”) is either sold as animal feed or recycled into green waste or sent to our distiller and turned into Grappa, Brandy, and Cognac; and the seeds are further pressed into grapeseed oil. And that really marks the end of the harvest season.

Pomace - Sonoma after the grape harvest

This is what 2 tons of dense Syrah grape pomace looks like when it comes out of the press. It’s dark purple and bone dry. The very last cuveé of wine has been barreled.

There still remain some chores to manage over the winter: the newly filled wine barrels will be carefully monitored as the secondary Malo-Lactic fermentation is monitored and managed (and where the tart Malic acid, think green apple, is slowly fermented into Lactic acid, with potential health benefits including improved gut health, immune system support, and antioxidant effects). Barrels must be topped off due to evaporation. And as the wine settles we need to taste every wine to assure things are coming along to our liking. And, we start thinking about which of the older wines need to be prepared for bottling this spring. Last, now is the time for the winery to be thoroughly cleaned from top to bottom. And only then will it be time for everyone to have a much needed rest.

A brief note about the 2022 season: It started off with a really hard freeze right as many grape varieties were just budding out. There was some damage to some vineyards resulting in crop loss as much as 50%. Then after a normal but very dry summer, the record heat wave struck, 5 days over 100F and 5 nights in the 80F’s putting extreme stress on ripening fruit. And then adding insult to injury, 2 inches of rain. It was one of the most confounding and complicated growing seasons ever. More on that when the 2022’s are ready for release in 2024.

Halloween

Halloween is usually the first sign that the wonderful long slog that is harvest and winemaking is about to wrap up. When bright orange pumpkins start appearing all over town, we know the harvest season is almost over.

Chickens

As the cold weather settles in at the Hydeout, the chicken egg production starts to fall off as the chickens shift their energy from egg production to winter feather production. And in our case, they also start flying the coop and hiding their eggs in hilarious hard-to-find places.

Final garden harvest

As is the tradition in the Fall, it’s time to harvest the last of the garden produce, clean it up, and pickle it all in bell jars.

Wood slab table – restarting an old project

In 2020, St Helena in Napa Valley was surrounded by the Glass fire. Acres of gorgeous oak forest was lost. With help from friends, I located and set aside one of the fallen oaks and had one of the fire department crews mill it into oak slabs for me. The new table from this project will go into the new winery barn here at the Hydeout.

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Two oak slabs, about 10 feet long and 18 inches wide, will be joined along the inside edges to form a new table. The outer live-edges still show the burn scars from the fire. It is a stark reminder of how the fires damaged lives and property.

Margaritas

By the time of the Thanksgiving holiday in late November, winemaking has truly concluded, and our Prickly Pear Cactus flowers are ripe. And that means it’s time for the whole family to get involved in producing our Prickly Pear Agave Nectar. And our tart, sweet, smoky, mezcal Margaritas!

Recipe: Click here!

Living art at the Hydeout

Dear friend, character, bon vivant, and Sonoma artist Jock McDonald, with assistance from his wife Sherry McDowell, set up a photo shoot for a new project Jock is developing called “TRASH.” I can’t say any more at this time as the final form of this new work is on its way to Art Basel in Miami, Florida right now! These are preliminary images only and in no way depict the final art form that Jock has developed. To learn more, click here.

FAMILY

This is the time of year we all gather as family and enjoy another wonderful year of life, trials, tribulations, health and happiness. Here is the entire Hydeout team:

Family - Sonoma after the grape harvest

Happy holidays from the entire Wornick family – Ken, Dennis, Sophia, Cynthia, Harry, with Elyse, Jessica, and Tony the dog

50 images of the Sonoma Valley Grape Harvest 2022

50 images of the Sonoma Valley Grape Harvest 2022

Passing the 1,000 blog readers mark, and with my thanks to you all, here are 50+ images from this, my 23rd vintage. – Ken Wornick

Blending trials for bottling aged reds prior to harvest

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Faith and I needed to plan the bottling of the remaining 2020 client red wines that were still aging in barrels. To get ready, we conducted blending trials for some of our client wines here at the Hydeout Sonoma kitchen table.

Note the grouped samples as source wines, the pipettes and beakers, and so on. We start with the base wines, tasting notes, and lab chemistry in hand. Then we try to imagine what actions will give lift, depth, and longevity to each wine. Blending is a fun process because after spending a year growing the fruit and another year producing and yet another year aging the wines, it is really nice to sit in a warm quiet well-lit place and taste each wine one last time with focus and concentration. And then somehow with a bit of alchemy, create delicious artistry from all of the components.

Bottling

While the 2021 vintage continues to age in barrels, and the 2022 harvest approaches, emptying barrels of perfectly-aged and blended 2020 red wine for bottling also creates needed space in the winery for the incoming 2022 vintage.

One of the best days for what we do is delivering a completed bottled vintage to our clients, sometimes 26 months of waiting! Here are 3 recent examples:

4:00am start on an early morning in August, 2022

Harvest 2022 started for us in mid-August with some client hillside fruit on Arrowhead Mountain in southern Sonoma. What a moment it is every year when we shift from farming, which started way back in January, and finally seven to nine months later the fruit is ripe and we’re ready to harvest.

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A cool dense layer of fog sits on the valley floor below this vineyard block, as the slowly approaching tractor lights glow in the background

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A slight breeze and the fog suddenly shifts as the sun almost rises (note the 3 house lights down below no longer in fog)

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But it’s still dark inside this vine canopy as fruit fills the 1/2 ton bins of Zin

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A bobcat grabs more empty bins and rushes them into the field

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And minutes later returns with full bins of fruit. These bins are then rushed to the winery; we want that fruit to be ice-cold when it arrives.

Click here to watch a video of a night harvest

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My next stop is to check out a client’s Eastside Sonoma Valley Pinot Noir vineyard scheduled to pick in the following few days. Note the dark tight-fisted bunches as is the nature of Pinot Noir.

I can never resist picking up oak acorns. Every year, I start another crop of oak seedlings from acorns, for planting around the Hydeout ranch. Some of the most impressive oak trees and their falling acorns surround vineyards in Sonoma. And those majestic beauties produce some amazing acorns that one day will themselves be majestic oak trees.

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Another harvest a few days later. Ready to drive a load of Sonoma Mountain Cabernet Sauvignon to the winery.

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We start in the early morning hours and we look up and suddenly we realize the sun is out and it’s warm outside. Here, a moment of pause to celebrate the process of harvested grapes with Hydeout Sonoma partner and winemaker Faith Armstrong.

Processing fruit in the winery

Growing and harvesting great fruit is only half the battle. Next up is the winemaking. Every load of fruit is very carefully weighed, by law, so that each client’s property can be carefully tracked all the way into bottle; every single drop.

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The first few bins of Pinot Noir from another early morning harvest go onto the scale

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Moving into September, the long slow harvest continues to roll along as tank after tank fills with fermenting fruit. Here, happy winemakers about to get started on some pristine Zinfandel

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In early October, processing some Syrah from Kenwood into a 7-ton tank. The fruit from this vineyard is just across the street from Landmark Winery in Kenwood.

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Muscat Canelli is not a very well known wine, but we love it. There are so many beautiful and under-appreciated grape varieties across the globe. This Muscat, from the Carneros Appellation in the Hyde-Burndale neighborhood, is packed full of tropical fruit and incredible peach aromatics.

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Irrigating a tank a of Grenache, a process where the fermenting juice is pumped from the bottom of the tank and “irrigated” (and oxygenated) over the top of the “cap” (the fruit floating to the top and pushed there by the expanding CO2 gas), thus encouraging the yeast to thrive and to keep the cap wet (because if it dries out, bad things can happen like the formation of vinegar).

Click here to watch a quick video of “irrigating” the cap

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Now mid-October, and we’re still at it. Here, clean de-stemmed fruit accumulating in a bin, headed to a fermentation tank in a moment

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The stems accumulate after the fruit has been removed for winemaking

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After the fruit is moved to a fermentation tank, and lab reports have been studied, we re-confirm our goals for the wine. Carefully selected yeast is added to get the fermentation rolling. In this case, a yeast from the Rhone region is specially selected for Syrah and Grenache which are Rhone varieties.

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The yeast is very carefully rehydrated, and then slowly small amounts of cool raw grape juice is added and the yeast cells adjust to the temperature and awaken.

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Lots of oak barrels must be prepped because soon enough, all these tanks of wine will complete fermentation and, one by one, those wines must be quickly moved into barrels where the long aging cycle begins. (footnote: T-shirt was a gift from Chewy, my Desert Caballero ace cowboy buddy)

Pizza party at the Winery, at about the halfway point, 6 weeks in and about 6 weeks to go…

Exhausted but happy, a moment of pause for some local Mary’s Pizza with the awesome winery team. Pacifico (yellow cans) was the beer of choice for all on this day – except of course for one of the guys who always wisely choses a Coors Light…see the empty seat…yup…I made the right choice!

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The team at Arcana Custom Crush Winery on 8th street east in Sonoma, the management and cellar crew, from left to right: Sebastian, Kate, Mat, Bill, Landon (Maverick), Miguel, Jose, Jesus

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Our winery mascot, Kate’s son Landon, welcomes another load of fruit by crushing it with his own feet. I like to call him “Maverick” because he looks like Tom Cruise from Top Gun, and moves around the winery at the same speed. If you’re a mom and it’s harvest time, the kids go to the “office” too and become part of the action.

Mid-October, yet another harvest, and this time breakfast is included!
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Starting in on a some short rows as the sun rises

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The tractor leads the way pulling bins quickly filling with fruit

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This is what really pristine Sonoma Valley cabernet sauvignon looks like

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After this harvest, our wonderful client offers everyone a delicious meal. Last year was tacos and tostadas, this year was an amazing Pozole soup made of pork and hominy (the word “pozole” is thought to come from Nahuatl, the Uto-Aztecan language spoken in various forms during pre-Hispanic times).

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Vibrant “thin-leafed sunflower”, always blooming around Sonoma at harvest time

Jack London State Historic Park – and the Park Partners – there is always time in Sonoma for another gala non-profit fundraiser!

Jack London Park Partners emerged during a budgetary crisis in 2012 which shuttered many state parks. It was the first non-profit organization to take up management of a state park on behalf of the people of California and it has been successfully running Jack London State Historic Park ever since. If you haven’t been, please do schedule a visit. It’s very scenic and historic too.

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Park Partners hosted a sold-out entertaining outdoor gala event on Sept 24th.

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The staged event theme, as seen here, was “Once upon a time in a not so distant forest lived an ancient redwood tree who silently presided over her forested sanctuary.” Adults and kids, dressed up as tree and forest creatures, was totally entertaining. A real hoot!

Final Harvest of 2022 – the last fruit to ripen and the final harvest of the year – our very own Sonocaia estate Sagrantino from here at the Hydeout Ranch
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These Hydeout half-ton bins are cleaned, loaded on the skid trailer, and waiting to be filled.

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It was a very cool damp night so we waited until the sun was up and dew was off the fruit before picking, but still it was just 40F outside.

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The first of several bins begins to fill, and the fruit will be on its way to the winery in moments.

Vintage 2022, you started off so perfectly, with a terrific mid-winter atmospheric river and a lovely mild spring and summer, but then you turned on us and cooked us to a crisp for five days at +110F, and then you rained more than inch on us, and then it turned cold. Just another hah hah season in wine country.

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The final lug of 2022 grapes, our inky tight-bunch Sagrantino…ahhh! We’ll start pruning all the vines in February and the process repeats yet again.

If you are still reading?…

Late into October 2022, and the first of our client’s harvested grapes (from late August harvests) have completed fermentation. We’ve pressed the wines off, settled in tank, and now it’s time to barrel them down and put these wines to bed for the winter:

A final acknowledgement – Nunez Vineyard Management:

I first met Mike Nunez and his family, of Nunez Vineyard Management, going all the way back to when we opened La Honda Winery in Redwood City more than 20 years ago. A client of Mike’s who owned a vineyard in Sonoma sent his fruit down to us to process. That year, the fruit was harvested late and we ended up making a beautiful port wine. Mike drove the fruit down himself. I met him at our loading dock. We’ve been friends and colleagues ever since.

The Nunez family has deep roots in both Sonoma and Napa. We partner with them on many client projects, and our combined knowledge and experience creates a great outcome for everyone.

And, everyone involved in the growing of grapes and making of wine is publicly acknowledged at this Nunez Vineyard Management harvest party. A class act!

Next year, I think it will be fun to post a blog looking back over my 23 vintages. For now, here is a sneak peek looking back to the year 2000, and the founding of La Honda Winery, in Redwood City:

Harvest in Sonoma Valley, from Vineyard to Winery, the 2021 season

Harvest in Sonoma Valley, from Vineyard to Winery, the 2021 season

For Hydeout Sonoma and Dysfunctional Family Winery, it’s another wine harvest in the books. Vintage number twenty-three for me.

Here is a quick pictorial essay of the entire 2021 season.

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On a bright blue day in February, pruning of the dormant vines is the first order of business (here we severely pruned an old vine Zinfandel block and piled up these cuttings for a local artist’s wood project)

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The vines after pruning, a bit of rain falls, and the mustard cover crop starts to push

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Soon the mustard is towering over the vines (here I am in a drone-shot in a newly planted Cabernet block)

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It will be time soon to begin actively farming for the season, and so we start prepping the equipment for the next few months of heavy use.

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The mustard cover crop is mowed down, the soil warms, the vines wake up, and bud break is under way (but rainfall totals end up well below average in 2021, and the season ending with just 11 inches of rainfall versus a normal of 32 inches, severely taxing the water table as we watch our deep aquifer wells dry up)

Gehricke - Harvest in Sonoma Valley, from Vineyard to Winery, the 2021 season

But grapevines are hardy and soon the vine shoots are elongated, and deep inside the canopy the fruit begins to flower and set.

Tomatoes - Harvest in Sonoma Valley, from Vineyard to Winery, the 2021 season

And our garden at the Hydeout responds to the summer heat with a bountiful harvest

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And the next thing you know, like magic, tons of fruit is ripening quickly.

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The first morning of harvest, and I am headed out at 4:00am, the car still a comfy 71F from being in the garage, but it’s a chilly 48F outside.

Harvest in the dark - Harvest in Sonoma Valley, from Vineyard to Winery, the 2021 season

I arrive to find the crew well underway with harvest, as the first few vines get picked.

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And after a long season of work, the half-ton bins begin to fill with ripe dark inky fruit

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The sun rises and last few rows of this block get harvested.

Half ton syrah - Harvest in Sonoma Valley, from Vineyard to Winery, the 2021 season

And soon many tons of perfectly ripe fruit are ready for delivery to the winery

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And eight long weeks later, the last bin of fruit is picked and is headed for the flatbed truck, and the team takes a big sigh of relief.

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And now the work moves to the winery, here tank #20 is cleaned and prepped for some ripe Syrah from Kenwood

Yeast - Harvest in Sonoma Valley, from Vineyard to Winery, the 2021 season

The yeast selection for this cuveé has been made, and this particular selection is a powerful one that will reliably finish fermentation in high-alcohol super-ripe red wines

New York City guests - Harvest in Sonoma Valley, from Vineyard to Winery, the 2021 season

Excited clients, family, and friends stop by the winery to celebrate a year’s worth of effort safely in tank

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And once fermentation is complete a few weeks later, the wines are “barreled down” and the season is put to bed!

Click on these live-action videos to get the real feel of the moment:

Picking fruit by hand on a steep hillside

Filling a half-ton bin from the forty pound lug boxes

At the winery, raw fruit from the field is processed in the destemmer

Wine from the 80s and 90s - Harvest in Sonoma Valley, from Vineyard to Winery, the 2021 season

After the harvest, some wine-loving friends gather to share ten special old bottles from our cellars:

  1. Botte Frères Vin D’Alsace Gerwertztraminer, 1990, Cuvee Exceptional
  2. Gundlach Bundshu, Sonoma Valley, 1990, Cabernet Sauvignon
  3. Clos Fourtet, 1st Grand Cru Classé, Saint Emilion, 2005
  4. Grand Vin De La Chateau Latour, Paula, 1990
  5. Haywood, Spaghetti Red, Sonoma Valley, 1983
  6. Silver Oak, Alexander Valley, 2003, Cabernet Sauvignon
  7. Hansen, Limited Release, Paso Robles, 2009, Cabernet Sauvignon
  8. Dalla Valle Vineyards, Napa Valley, 1994 Cabernet Sauvignon
  9. Dalla Valle Vineyards, Napa Valley, 1996 Cabernet Sauvignon
  10. Senots Yendick, Napa Valley, 1999, Cabernet Sauvignon
Huichica at GunBun - Harvest in Sonoma Valley, from Vineyard to Winery, the 2021 season

As the harvest winds down, look no further than just north across the street from the Hydeout Sonoma and Dysfunctional Family Winery to the Gundlach Bundschu Winery and the Huichica Music Festival. This is a photo from opening night on Friday, 10/15/21

Ken on horseback - Harvest in Sonoma Valley, from Vineyard to Winery, the 2021 season

And there’s just enough time before winter arrives for this winemaker to head off to Ennis, Montana for some fresh air

Wine label press check, Dysfunctional Family chickens, egg frittata, fresh tacos and recipes, sourdough, art, NorCal fires, and walnut slabs…

Wine label press check, Dysfunctional Family chickens, egg frittata, fresh tacos and recipes, sourdough, art, NorCal fires, and walnut slabs…

What would wine be without a label? (We do have a word for naked wine bottles…they’re called “shiners.”) Join me on a quick road trip as I travel to our wine label printer’s factory, MPI Label in Stockton Ca. After the wine team completes the brand identity, trademark, label design, and the required label approval from the federal government, the final artwork is sent to the label printer’s pre-press team. Then it’s time for the wine label press check:

Paper

Long before the wine label press check, the decision of which paper to use is critical – every option from bright white felt to creamy eggshell is available to the wine label designers.

Raw paper

Those are huge! After the paper type is selected, the process starts with palleted spools of 1-ton raw paper sitting on the press factory floor. 

Nunez 1

The press team will run a sample of our client’s label for the client’s rep (me) to approve, thus the term press check. Here, our client’s artwork, the Nunez Vineyards Napa Cabernet, is the approved ‘control’ label given to the press operator who must precisely match this artwork throughout the entire press run.

Sovare

And this press check proof is for another of our clients, the DeAcetis Family “Sovare,” a field blend of Sonoma Mountain Cabernet, Sangiovese, and Zin wine.

Salami label on spools

After running through the 1/4 mile long press, the label paper emerges as a continuous roll of almost-finished printed labels.

Video – watch the label printing on the press

Salami labels on roll

Whether it’s Safeway, Whole Foods, or Sonoma Market, food labels start with artwork that moves onto large rolls of paper and ends up here, as labels ready to apply to the package, in this case, Columbus Dry Salame.

Soap on spools

Here’s another example, in this case, many thousands of labels of a familiar brand of hand soap headed to Costco.

Soap

And a close-up of the hand soap label.

Bottling: after printing and processing, the labels make their way to the bottling line…

Mobile bottling filler

At the bottling line, new empty wine bottles are cleaned, ‘sparged’ with an inert food-grade gas which remove all oxygen, and then filled with wine.

Labels on bottles

After wine, cork, and capsule, the cut and spooled labels are applied to the wine bottles.

Video – of finished cases exit the bottling line

Palletized cases of labeled wine

Palletized and stretch-wrapped pallets of wine head to the chilled fulfillment warehouse, and eventually to your home! In 20 short months, from harvest to finished product, your deep dark inky red wine is ready for delivery.

In other news around Sonoma – chickens, frittata, tacos, fresh produce, recipes, sourdough, art, walnut trees, and more:

Kids in ‘school’

Neighborhood kids visit Hydeout Sonoma and the Dysfunctional Family chicken coop during a home-schooling exercise.

Chicken Olympics

On top of an alfalfa bale, Buff wins bronze, Orpington wins silver, and Henny Penny wins gold.

Fritatta

And the delicious result is a cooked-to-perfection low-fat high-protein zucchini frittata – try this recipe with some eggs and squash

Tacos!

My personal favorite place to buy fresh-made corn “Azteca style” tortillas. Use navigation to find it!

Heuvos Rancheros

Enjoying our homemade farm fresh tacos – brings a brief pause to the endless fires and virus isolation – here’s a good taco recipe

Summer produce

More mid-August produce from Hydeout Sonoma – this year’s various Zebra tomatoes are the clear winners – the green zebra is one this year’s favorites – learn more about heirloom green zebras

Hydeout Sonoma Produce

Hydeout Sonoma grew all the food in this photo…except one item. Can you guess? Where’s Waldo? (Yeh, it’s the watermelon). My favorite squash is the Pattypan. Small, sweet, few seeds, entirely edible with little waste – try growing some of your own Pattypans.

Sourdough

Oh no…but wait, oh yes… it’s the cliché shelter-in-place stay-at-home social-distancing no-hugging barely-risen amateur sourdough – try this super-easy sourdough recipe

But wait, there’s more…

CBW at SVMA

The Sonoma Valley Museum of Art launched a terrific new show, “california rocks’ just as the virus shut down Sonoma. This is a fantastic collection of photographs from many of the best rock shows in the Bay Area during the 70’s, from the Cow Palace, Winterland, Day-on-the-Green, and many more – see it online here: Sonoma Valley Museum of Art – ‘California Rocks”

Fires, again!
Napa fire

 Oh no, here we go again. Last time it was the wind and downed power lines, this time it was ferocious lighting strikes, a rarity in NorCal. This was the start of it, as viewed from Hydeout looking east over Arrowhead Mountain toward Napa Valley over the hill.

Fire

And a few days later…this is a view of the Hennessey / Soda Canyon LNU complex fire in Napa, as viewed around noon from the Hydeout in Sonoma.

80-year old Walnut trees harvested for fine furniture:
Walnut tree

A friend and neighbor down the street prepares to take down two huge and dying 80-year old Walnut trees…

Walnut upper

In a few short hours, the crew has the bulk of the tree on the ground. This piece was estimated to weigh in excess of 3 tons.

Walnut trunk

Large pieces of exotic Walnut will easily make in excess of $100,000 of furniture. These particular raw chunks will be slabbed on a huge band saw and dried for 3-5 years at my friend Evan Shively’s mill in Marshall – go to this website and watch this incredible drone video – Evan Shively’s famous wood mill in Marshall, called “Arborica”

 

Offset disc 1

This very heavy 20-disc hydraulic-ram implement is for sale. Reply with best offer, let’s make a deal!

Ken in a Barrel

Some weird naked cowboy in a wine barrel snuck into this blog post. Thank you artist, renaissance man, and good friend Jock McDonald – see his website here – https://www.jockmcdonald.com